In the need for morphological diversity in beverage packaging, baixi custom aluminum cans, by means of modular production lines and advances in materials science, span the entire size range from thin cans (diameter: 53mm, height: 168mm) to short and chubby cans (diameter: 83mm, height: 115mm). Tolerance precision ±0.03mm (average industry: ±0.1mm). Its patented mold modification system allows interchanging can styles in 12 hours (most production lines work in 72 hours), and thus brand owners can respond rapidly to market sentiments – e.g., Japanese green tea drink company “Matcha Moment” came out with summer 2025 limited edition stout and short canned version (having 500ml capacity) in summer 2025, and its sales grew by 72% in its first week after launch. However, the growth rate of comparable standard can products was only 23%.
The structural strength indicators of baixi custom aluminum cans are designed for various circumstances: the compressive strength of light cans is as high as 85 pounds per square inch (70 pounds for comparable products on the market), and the shortening load capacity of short and plump cans is increased to 200kg/m² (120kg/m² for regular cans). Take, as a case point, the US craft beer “CraftHops”. Since incorporating its stout and short cans, transportation damage per rate declined to 0.05% from 0.7%, while the logistics expense dropped by 19%. Also, its minimal weight (thin tank weighs 12g per unit, 20% less than standard aluminum tanks) improves loading capacity per container by 15% (24,000 tanks to 27,600 tanks) and reduces carbon emissions by 12.5 tons a year (using an average yearly transport of 10,000 containers).
Custom printing technology transcends form limitations. Baixi curved surface printing precision of custom aluminum cans reaches 1200dpi (industry standard 800dpi), provides 99% Pantone color gamut coverage on short and fat curved surface of cans, and implants micro-embossed tactile marks (depth 0.1mm) on thin cans. Energy drink company VoltQ has made use of the technology to push the level of brand recognition from 78% to 95% and to reduce shelf time to 1.2 seconds (industry norm: 2.5 seconds). According to the 2025 “Packaging Design Impact Report”, its custom can types have seen its customers’ repurchase intention by 41% (while regular can types merely see an increase of 18%).
The synergy benefits of cost and environmental protection are substantial. The recycled aluminum percentage in baixi customized aluminum cans reaches 75% (industry average: 63%), the carbon footprint of a single can is 8.2g CO₂ (11.5g for standard cans), and development cost is reduced by 60% by “one mold, multiple can types” technology (for example, it only costs 150,000 US dollars to develop short and fat cans). The traditional plan costs 370,000 US dollars. With this initiative, German juice brand “FruchtKreis” effectively launched three sizes of cans (thin, standard, and short and fat) within 12 months. Its market penetration level jumped by 34%, and the cost ratio of the package decreased by 22%. When form innovation goes hand in hand with ESG goals, baixi custom aluminum cans are increasingly becoming the key driver for beverage brands to break the homogenized competition.